Injection molding can be used to manufacture parts out of a wide variety of materials, including many metals, glasses, elastomers, and plastics. The process is used to fabricate components as small as bottle caps and as large as body panels of cars. Read on to find out more about the plastic injection molding process, in particular, and what it is used for.
How Does it Work?
The first step in the injection molding process is to come up with a design. Product dimensions must be determined precisely, as precision moulding relies on the ability of all of the component parts to fit together perfectly. This design is then rendered into computer software and checked for precision and possible errors.
Once a new product has been designed, a metal mold will be fabricated to shape the products during production and attached to the molding machine. Plastic resin pellets are then fed into the machine, heated up, and melted. Once liquefied, the plastic can be fed into the mold where it can solidify and cool.
After the process has been completed, each product must be checked for defects. This process may sound fairly straightforward, but in reality, every Singapore Contract Manufacturer that offers injection molding services must have a good deal of specialized equipment and expertise.
What Products Are Made This Way?
Many plastic toys are manufactured through injection molding, as are food packaging and containers, plastic kitchen utensils, plates, and many other consumer products. There are also a variety of specialized applications for injection molding, including making the pumps, heartbeat monitors, blood sugar monitors, and medical instruments used in hospitals and doctors offices. Plastic products are even manufactured for spaceships and satellites in this way.
As noted above, larger components such as car and truck body panels can be created using injection molding as well. Small parts like backpack buckles can also be fabricated by an injection molding contract manufacturer.
What Are the Benefits of Injection Molding?
Injection molding gives manufacturers the ability to create millions of precision parts that are exactly the same. It makes it easier for business owners who manufacture plastic products to ensure that all of their goods are created according to high standards of usability and helps them save a good deal of money while simultaneously producing a higher quantity of goods more efficiently. Ultimately, just about any company of any size that produces plastic toys, household goods, or specialty products will likely use injection molding at some point throughout its production process.